FMCG Detergent Bottle Visual Inspection System Online Quality Sorting Machine
Company Profile
Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national high-tech enterprise specializing in the application of AI technology in visual inspection industry. As a leading manufacturer&Designer, It can provide the most advanced level AI visual inspection equipment and the customized AI system solutions of visual imaging, computing power, algorithm, and automatic control software for various sub-industries.
The company was established in 2011, it has a high-level R&D team from top domestic optical research institutes and a core doctoral team from the USTC, covering the entire technology chain of optics, electrics, mechanics, algorithm and software. Our products can be applied in beverage, pharmacy, dairy, wine, textile, new energy, agriculture and other packaging industries.
Inspection Overview
The design scheme uses high-pixel industrial cameras and high-performance strobe light sources to conduct all-round visual inspection for the appearance defects of products. The inspection speed is 60-100 pcs/min, and the equipment can operate 24 hours a day. Products can be automatically rejected online.
The whole set of vision machines includes mechanical parts, visual electronic hardware and vision system software. The entrance and exit of the inspection machine can be integrated with the customer's on-site conveyor line, and can be connected with upstream and downstream production equipment according to the specific production needs of the customer's site.
Software Function
- Enabling and disabling the system detection function
- Detection index parameters and accuracy adjustment
- Template sampling and saving, storage and retrieval of sample information
- Camera screen calibration function
- Real time production information display of the system (qualification rate, total output, speed, etc.), browsing of historical production information, export and storage functions
- Manage permissions based on login account (example, disabling parameter adjustment for general operation users)
- Operation and adjustment of the mechanical part of the system (If the transmission device is turned on, adjust the alarm signal)
Operation Parameters
| Power | 5.0-7.0Kw | Voltage/Current | Local standard |
| Ambient Temperature | -20℃ ~ 60℃ | Ambient humidity | Less than 50% |
| System Language | Chinese / English | Mechanical | Carbon Steel / SS 304 |
| Total Weight | About 600Kg | Dimension | As actual drawings |
Configuration List
| Description | Model | Unit | Q’ty | Remark |
| Industrial Cameras | KeyeTech | Set | 6~14 | China |
| Lenses | KeyeTech | Set | 6~14 | China |
| LED Light Source | KeyeTech | Set | 3 | China |
| Photoelectric Sensor | SICK | Pair | 1 | Germany |
| Electromagnetic Valve | SMC | PC | 1 | Japan |
| Industry Power | Mean Well | Set | 3 | China |
| Main Control Board | KeyeTech | PC | 1 | China |
| AI Computing Unit | KeyeTech | Set | 2~4 | China |
| Pollution Filter | KeyeTech | Set | 1 | China |
| HID Touch Screen | AOC 21’ | Set | 1 | China |
| AI Algorithm System | KeyeTech | Set | 1 | China |
| AI Cloud Platform | KeyeTech | Set | 1 | China |
| Big Data Server | KeyeTech | Set | 1 | China |
| Operation System | Linux | Set | 1 | Finland |
Hardware:
- Camera: We use our own developed camera (the chip is from Japan), which has clearer image recognition and is more compatible with our own software.
- Light source: We have a dedicated optical team to develop various light sources to adapt to the optical scene requirements of different industrial scenes.
- Embedded computer: The KEYE team independently developed the embedded computer NPU computing box, which replaced the traditional PLC industrial computer; it is not afraid of sudden power outages and high temperature scenes, and can better adapt to the high temperature environment.
Software:
- Algorithm: We use the latest AI deep learning algorithm. Most products only need a small amount of sample learning to complete a new product model; the machine can continuously learn some defects and good samples like the human brain, making the detection effect better and better.
- Software: The latest KEYE V16.0 software can realize a variety of data statistics and human-computer interaction functions, and the touch screen operation is simpler.
- KEYE cloud platform: The AI cloud platform can create its own cloud platform account for each customer, and the pictures of each training operation will be saved in its own account; even if the algorithm is lost due to software algorithms or other problems, all previous data can be retrieved through an independent cloud platform account. (KEYE team has technicians who regularly maintain this platform).
- After-sales service: Provide long-term remote service, customers only need to keep the device in good network connection.
Cooperation Partners
KEYETECH has always been committed to the application of artificial intelligence in the field of vision technology, replacing human eyes and brain decision with machine vision and AI reasoning calculations, and integrating the quality detection and sorting to industrial products in traditional manufacturing to make the production more digitization , Intelligence, visualization, and persistence. Also greatly improves the efficiency and accuracy of industrial detection, and enhances the intelligent level of the manufacturing industry.
Delivery Time
The production cycle of the whole machine is expected to take 60 days. If additional inspection requirements are added or more adjustment needed, the time will be appropriately extended accordingly. After the equipment arrives at the customer's site, our company arranges after-sales personnel to complete installation and adjustment at the customer's site.
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